Gildan Size Chart: The Ultimate Guide for Your Apparel Brand

Navigating size charts is one of the most critical steps in building a successful custom apparel brand. For many print shop owners in the Dallas-Fort Worth area, choosing the right Gildan blank is the foundation of their business. Whether you are printing high-volume event tees in Richardson or premium streetwear in Arlington, understanding how a garment fits—and how it reacts to heat—is what separates professionals from amateurs.

Gildan is the industry standard for a reason: consistency. However, a "Medium" in a Heavy Cotton tee fits differently than a "Medium" in a Softstyle shirt. This guide breaks down the essential Gildan size charts and provides industrial-grade tips to ensure your DTF transfers look perfect on every size.

Why the Gildan Size Chart Matters for Your Brand

In the custom printing world, the size chart is more than just numbers; it’s a tool to reduce customer returns and maximize print space. When you know the exact dimensions of a G5000 or a G18500 hoodie, you can optimize your wholesale DTF gang sheets to fit as many designs as possible without hitting the seams.

How to Measure Correctly: Flat Lay vs. Body

Before diving into the charts, remember that Gildan measurements are "Flat Lay" (Garment Measurements).

• Width: Measured from armpit to armpit across the chest.
• Length: Measured from the highest point of the shoulder to the bottom hem.

Note: Manufacturing tolerances allow for a +/- 1-inch variance from the charts below.

Gildan 5000 Size Chart (Heavy Cotton™)

The G5000 is the most popular t-shirt in the world. It features a Classic Fit, meaning it has a boxier, roomier feel. It is the go-to choice for promotional events and work uniforms across North Texas.

DTF Dallas Pro-Tip: Because the G5000 is a 5.3 oz mid-weight 100% cotton fabric, it requires heavy pressure (60 PSI) during the heat press process. This ensures the TPU adhesive bites into the heavy fibers for a retail-ready finish.

Gildan 18500 Size Chart (Heavy Blend™ Hoodie)

When looking for a Gildan sweatshirt size chart, the G18500 is the benchmark. Hoodies are designed with extra room to be worn over other layers, which is reflected in the wider chest measurements.

DTF Dallas Pro-Tip: Fleece material can be tricky. When pressing these hoodies, always use a heat press pillow. This levels the printing surface near the kangaroo pocket and thick seams, preventing "cold spots" where the transfer might peel.

Gildan 64000 Size Chart (Softstyle®)

For brands looking for a "retail-fit" or fashion-forward silhouette, the Softstyle line is the winner. It is Semi-Fitted, meaning it is narrower in the body and sleeves compared to the Heavy Cotton line.

DTF Dallas Pro-Tip: The Softstyle is made of ring-spun cotton, creating an ultra-smooth surface. This makes it the best choice for high-detail designs and fine-line DTF transfers.

Understanding Gildan Fits: Classic vs. Semi-Fitted

Choosing the right fit is just as important as the size.

• Classic Fit (G5000/G2000): Traditional, loose, and durable. Best for "Lone Star" work shirts or oversized streetwear trends.
• Semi-Fitted (G64000): Contoured to the body. This is what you want if you are building a boutique clothing brand in Dallas or Plano.

Fabric and Shrinkage Considerations

While most Gildan products are "pre-shrunk," 100% cotton garments can still experience slight shrinkage (about 2-3%) if washed in hot water. If your customers are between sizes, we always recommend sizing up to ensure long-term comfort, especially for Heavy Cotton items.

The Local Advantage for DFW Brands

Running a clothing brand in Dallas requires speed. By mastering the Gildan shirt size chart, you can confidently pre-order your custom DTF transfers and pick them up the same day in Richardson or Arlington.

Matching the right size with a high-quality print is the secret to customer loyalty. Don't guess—measure, press, and scale your brand with the precision of a pro.

FAQ: Gildan Sizing Quick Hits

1. Does the Gildan 5000 run true to size?

Yes, but it is a "Classic Fit," which means it is slightly roomier than modern retail shirts. If you want a tighter fit, look at the Softstyle 64000.

2. Should I size up for Gildan hoodies?

The G18500 is already cut slightly larger to allow for layering. Most customers find their standard size fits perfectly, but for a "baggy" streetwear look, sizing up is common.

3. Will the print size look different on a Small vs. a 3XL?

Yes. A 12-inch design will cover most of the chest on a Small G5000 but may look small on a 3XL. Use our gang sheet builder to create different print sizes for your garment range.